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zone-layered trimming method for ceramic core of aero-engine blade based on an advanced reconfigurable laser

《机械工程前沿(英文)》 2022年 第17卷 第2期 doi: 10.1007/s11465-022-0675-5

摘要: Ceramic structural parts are one of the most widely utilized structural parts in the industry. However, they usually contain defects following the pressing process, such as burrs. Therefore, additional trimming is usually required, despite the deformation challenges and difficulty in positioning. This paper proposes an ultrafast laser processing system for trimming complex ceramic structural parts. Opto-electromechanical cooperative control software is developed to control the laser processing system. The trimming problem of the ceramic cores used in aero engines is studied. The regional registration method is introduced based on the iterative closest point algorithm to register the path extracted from the computer-aided design model with the deformed ceramic core. A zonal and layering processing method for three-dimensional contours on complex surfaces is proposed to generate the working data of high-speed scanning galvanometer and the computer numerical control machine tool, respectively. The results show that the laser system and the method proposed in this paper are suitable for trimming complex non-datum parts such as ceramic cores. Compared with the results of manual trimming, the method proposed in this paper has higher accuracy, efficiency, and yield. The method mentioned above has been used in practical application with satisfactory results.

关键词: ceramic parts trimming     computer-aided laser manufacturing     3D vision     reconfigurable laser processing system    

Review of research and development of computer-aided Kansei Engineering

Li LIN, Chengqi XUE

《机械工程前沿(英文)》 2009年 第4卷 第2期   页码 125-128 doi: 10.1007/s11465-009-0023-z

摘要: Kansei Engineering is an important research approach and has become the hotspot of research in design fields. The concept of Kansei Engineering is introduced based on the investigation of related literatures. The working process and the key technology of computer-aided Kansei Engineering systems are discussed. Finally, the development trend of Kansei Engineering is outlined according to the development of computer and networking technology.

关键词: Kansei words     design elements     system     database    

Design of bio-oil additives via molecular signature descriptors using a multi-stage computer-aided molecular

《化学科学与工程前沿(英文)》 2022年 第16卷 第2期   页码 168-182 doi: 10.1007/s11705-021-2056-8

摘要: Direct application of bio-oil from fast pyrolysis as a fuel has remained a challenge due to its undesirable attributes such as low heating value, high viscosity, high corrosiveness and storage instability. Solvent addition is a simple method for circumventing these disadvantages to allow further processing and storage. In this work, computer-aided molecular design tools were developed to design optimal solvents to upgrade bio-oil whilst having low environmental impact. Firstly, target solvent requirements were translated into measurable physical properties. As different property prediction models consist different levels of structural information, molecular signature descriptor was used as a common platform to formulate the design problem. Because of the differences in the required structural information of different property prediction models, signatures of different heights were needed in formulating the design problem. Due to the combinatorial nature of higher-order signatures, the complexity of a computer-aided molecular design problem increases with the height of signatures. Thus, a multi-stage framework was developed by developing consistency rules that restrict the number of higher-order signatures. Finally, phase stability analysis was conducted to evaluate the stability of the solvent-oil blend. As a result, optimal solvents that improve the solvent-oil blend properties while displaying low environmental impact were identified.

关键词: computer-aided molecular design     bio-oil additives     molecular signature descriptor    

Selecting and prioritizing key factors for CAD/CAM software in small- and medium-sized enterprises using AHP

Ghulam ZAKRIA, Zailin GUAN, Yasser RIAZ, Mirza JAHANZAIB, Anwar KHAN,

《机械工程前沿(英文)》 2010年 第5卷 第2期   页码 157-164 doi: 10.1007/s11465-010-0017-x

摘要: In today’s fast-paced world, computer-aided design/computer-aided manufacturing (CAD/CAM) systems have become a necessary element in manufacturing industries. Prior to investment in a CAD/CAM system, it is essential for investor to know how to maximize their benefits from buying a new or by changing an existing CAD/CAM system. The purpose of this study is to provide a methodology to assist small- and medium-sized manufacturing companies of Pakistan in selecting a CAD/CAM system. It will also facilitate the software providers in recognizing the current state of affairs as well as preceding problems regarding the application of CAD/CAM in manufacturing firms when assisting them in choosing the direction for future development simultaneously. To accomplish this purpose, data have been collected about current CAD/CAM systems. Important criteria for system selection and parameters for evaluation have also been identified and prioritized. Analytic hierarchy process (AHP) is used as a decision-making technique for identifying and prioritizing important factors for CAD/CAM software selection. Expert Choice (AHP-based software) has been used to validate the results.

关键词: computer-aided design (CAD)     computer-aided manufacturing(CAM)     SMEs     analytical hierarchal approach     Expert Choice    

Closed surface modeling with helical line measurement data

LI Ruqiong, LI Guangbu, WANG Yuhan

《机械工程前沿(英文)》 2007年 第2卷 第1期   页码 72-76 doi: 10.1007/s11465-007-0012-z

摘要: Models for surface modeling of free-form surface and massive data points are becoming an important feature in commercial computer aided design/computer-aided manufacturing software. However, there are many problems to be solved in this area, especially for closed free-form surface modeling. This article presents an effective method for cloud data closed surface modeling from asynchronous profile modeling measurement. It includes three steps: first, the cloud data are preprocessed for smoothing; second, a helical line is segmented to form triangle meshes; and third, Bezier surface patches are created over a triangle mesh and trimmed to shape on an entire surface. In the end, an illustrative example of shoe last surface modeling is given to show the availability of this method.

关键词: free-form surface     helical     triangle     design/computer-aided manufacturing     effective    

Review of materials used in laser-aided additive manufacturing processes to produce metallic products

Xiaodong NIU, Surinder SINGH, Akhil GARG, Harpreet SINGH, Biranchi PANDA, Xiongbin PENG, Qiujuan ZHANG

《机械工程前沿(英文)》 2019年 第14卷 第3期   页码 282-298 doi: 10.1007/s11465-019-0526-1

摘要: Rapid prototyping (RP) or layered manufacturing (LM) technologies have been extensively used to manufacture prototypes composed mainly of plastics, polymers, paper, and wax due to the short product development time and low costs of these technologies. However, such technologies, with the exception of selective laser melting and sintering, are not used to fabricate metallic products because of the resulting poor life, short cycle, poor surface finish, and low structural integrity of the fabricated parts. The properties endowed by these parts do not match those of functional parts. Therefore, extensive research has been conducted to develop new additive manufacturing (AM) technologies by extending existing RP technologies. Several AM technologies have been developed for the fabrication of metallic objects. These technologies utilize materials, such as Ni-, Al-, and Ti-based alloys and stainless steel powders, to fabricate high-quality functional components. The present work reviews the type of materials used in laser-based AM processes for the manufacture of metallic products. The advantages and disadvantages of processes and different materials are summarized, and future research directions are discussed in the final section. This review can help experts select the ideal type of process or technology for the manufacturing of elements composed of a given alloy or material (Ni, Ti, Al, Pb, and stainless steel).

关键词: direct metal deposition     laser-based manufacturing     rapid manufacturing     selective laser melting     additive manufacturing    

Computer-Aided Design System for CP Single-Screw Compressor

SHEN Jing-feng, YAO Fu-sheng

《机械工程前沿(英文)》 2006年 第1卷 第1期   页码 21-25 doi: 10.1007/s11465-005-0018-3

摘要:

To design various optimum parameters and simulate the working process of CP single-screw compressor, the Computer-Aided Design (CAD) system for the CP single-screw compressor has been established. A new method based on computer graphics technology, database technology, object-oriented programming technology, and visual simulation technology has been adopted in this CAD system. The system has integrated solid modeling function with parameterization design function and animator simulation function based on analyzing the working principle of the CP single-screw compressor. The experimental results show that the CAD system for the CP single-screw compressor is practical and feasible.

关键词: CP single-screw     database technology     simulation technology     programming technology     animator simulation    

从计算机辅助设计到人辅助设计——一种等几何拓扑优化方法

王英俊, 肖蜜, 夏兆辉, 李培根, 高亮

《工程(英文)》 2023年 第22卷 第3期   页码 94-105 doi: 10.1016/j.eng.2022.07.013

摘要:

本文提出了一种新的设计模式——人辅助设计,以取代传统的计算机辅助设计。在人辅助设计中,计算机可以通过一种新的等几何拓扑优化自动完成整个产品设计,而人类仅需协助轻微修改设计以满足要求。文中提出了一种嵌入域等几何拓扑优化用于设计具有不规则设计域的复杂模型,并且可以基于分层等几何拓扑优化结果自动生成优化结果的可编辑几何模型。测试了三个算例以验证所提出的等几何拓扑优化模式,包括一个具有规则设计域的3D悬臂梁,一个具有不规则设计域的汽车零件和一个具有多尺度结构的MBB梁。结果表明,所提出的等几何拓扑优化模式可以自动生成高质量的优化模型。因此,该技术具有成为革命性技术的巨大潜力,可以将当前设计模式由计算机辅助设计转变为人辅助设计。

关键词: 人辅助设计     CAD/CAE一体化     等几何分析     结构优化     等几何拓扑优化    

一种通过计算机辅助抗体设计技术获得的靶向人表皮生长因子受体2的新型全人抗体HF Article

乔春霞, 吕明, 李新颖, 郞小玲, 吕守芹, 龙勉, 黎燕, 耿树生, 林周, 沈倍奋, 冯健男

《工程(英文)》 2021年 第7卷 第11期   页码 1566-1576 doi: 10.1016/j.eng.2020.10.024

摘要:

全人抗体免疫原性小、安全性高。目前研究的处于临床试验阶段的大多数抗体药物都是人源化或全人抗体。全人抗体多通过噬菌体展示技术(体外)或转基因小鼠(体内)产生;其他方法包括B淋巴细胞永生化、人-人杂交瘤、单细胞聚合酶链反应等。本文描述了一种基于分子结构的计算机辅助设计新抗体技术,用于获得全人抗体。由于靶向人表皮生长因子受体2(HER2)的注射用曲妥珠单抗(赫赛汀)的结构复杂,我们首先针对赫赛汀识别HER2 的潜在表位设计了6 条短肽。随后,将这些肽作为抗体互补决定区,并采用适合的免疫球蛋白框架,获得名为“HF”的新型抗HER2 抗体。HF比赫赛汀具有更高的亲和力和更有效的抗肿瘤活性。我们的工作为用于机理研究以及免疫相关疾病(如癌症和传染病)的成像和临床应用的新型全人抗体的快速设计和筛选提供了有用工具。

关键词: 人表皮生长因子受体2(HER2/erb-B2)     全人抗体     计算机辅助设计(CAD)    

Automatic Design Theory and Realization of Kinematic Schemes for Mechanism System

YE Zhi-gang, ZOU Hui-jun, GUO Wei-zhong, HU Song, TIAN Yong-li, XU Yong

《机械工程前沿(英文)》 2006年 第1卷 第1期   页码 48-55 doi: 10.1007/s11465-005-0014-7

摘要:

Based on an analysis of mechanism combination methods of a current mechanism system kinematic scheme, input/output kinematic behavior and their constraint relations were proposed to represent the kinematic behavior knowledge of a mechanism system. Furthermore, a tree structure of a kinematic behavior decomposition process for a mechanism system was provided. Considering multiple outputs for a mechanism system, the matching algorithm and the attributes propagation method of kinematic behavior were used to generate a mechanism combination scheme. Its intermediate design solution and the constraint relations between input and output are generated to fill the common blackboard. Moreover, using information in the blackboard as input motion, the behavior attributes of other process actions are transmitted to attribute items of the blackboard, which finally enables a computer-aided automatic design process of a mechanism system kinematic scheme. To avoid the problem of schemes combination explosion caused by unbounded depth in the search process, bounded depth-first search was used to control the number of expanded hierarchies for a design tree. Finally, an example was given to show its feasibility and solution efficiency.

关键词: combination explosion     unbounded     computer-aided automatic     mechanism combination     information    

Dimethicone-aided laser cutting of solar rolled glass

Wenyuan LI, Guojun ZHANG, Long CHEN, Yu HUANG, Youmin RONG, Zhangrui GAO

《机械工程前沿(英文)》 2021年 第16卷 第1期   页码 111-121 doi: 10.1007/s11465-020-0615-1

摘要: Solar rolled glass, with one micro-structure surface and another roughness surface, can cause diffuse refraction of the focused laser spot, and this phenomenon restricts the application of laser manufacturing. In this study, laser cutting of solar rolled glass with a thickness of 2.5 mm was successfully achieved with the help of dimethicone to ensure laser focusing. Dimethicone was coated on the top surface of the rolled glass processing zone, and a bottom–up multilayer increment with the spiral line was applied to control the cutting path. Different viscosity values of dimethicone were considered. Results showed that surface quality increased as the viscosity increased until a certain threshold was reached; afterward, the surface quality decreased or directly caused the cutting to fail. The minimum surface roughness (3.26 µm) of the processed surface (chipping: Width≤113.64 µm, area 215199 µm ) was obtained when the dimethicone viscosity and laser pulse frequency were 1000 mm /s and 43 kHz (power 25.4 W), respectively. The micro-defects on the processed surface were few, and the edge chipping width and depth of the laser processed surface were small.

关键词: laser cutting     solar rolled glass     dimethicone     viscosity     surface quality    

Computer aided process planning system based on workflow technology and integrated bill of material tree

LU Chun-guang, MENG Li-li

《机械工程前沿(英文)》 2006年 第1卷 第3期   页码 305-312 doi: 10.1007/s11465-006-0039-6

摘要: It is extremely important for procedure of process design and management of process data for product life cycle in Computer Aided Process Planning (CAPP) system, but there are many shortcomings with traditional CAPP system in these respects. To solve these questions, application of workflow technology in CAPP system based on web-integrated Bill of Material (BOM) tree is discussed, and a concept of integrated BOM tree was brought forward. Taking integrated BOM as the thread, CAPP systematic technological process is analyzed. The function, system architecture, and implementation mechanism of CAPP system based on Browser/Server and Customer/Server model are expatiated. Based on it, the key technologies of workflow management device were analyzed. Eventually, the implementation mechanism of integrated BOM tree was analyzed from viewpoints of material information encoding, organization node design of integrated BOM tree, transformation from Engineering BOM (EBOM) to Process BOM(PBOM), and the programming implementation technology.

关键词: PBOM     systematic technological     implementation technology     management     workflow technology    

Development of lunar regolith composite and structure via laser-assisted sintering

《机械工程前沿(英文)》 doi: 10.1007/s11465-021-0662-2

摘要: Aiming at the exploration and resource utilization activities on the Moon, in situ resource utilization and in situ manufacturing are proposed to minimize the dependence on the ground transportation supplies. In this paper, a laser-assisted additive manufacturing process is developed to fabricate lunar regolith composites with PA12/SiO2 mixing powders. The process parameters and composite material compositions are optimized in an appropriate range through orthogonal experiments to establish the relationship of process–structure–property for lunar regolith composites. The optimal combination of composite material compositions and process parameters are mixing ratio of 50/50 in volume, laser power of 30 W, scanning speed of 3500 mm/s, and scanning hatch space of 0.2 mm. The maximum tensile strength of lunar regolith composites reaches 9.248 MPa, and the maximum depth of surface variation is 120.79 μm, which indicates poor powder fusion and sintering quality. Thereafter, the mechanical properties of laser-sintered lunar regolith composites are implemented to the topology optimization design of complex structures. The effectiveness and the feasibility of this laser-assisted process are potentially developed for future lightweight design and manufacturing of the solar panel installed on the lunar rover.

关键词: in situ manufacturing     laser-assisted powder fusion process     mechanical properties     topological structure design    

Advances in polishing of internal structures on parts made by laser-based powder bed fusion

《机械工程前沿(英文)》 2023年 第18卷 第1期 doi: 10.1007/s11465-022-0724-0

摘要: The internal structures of metallic products are important in realizing functional applications. Considering the manufacturing of inner structures, laser-based powder bed fusion (L-PBF) is an attractive approach because its layering principle enables the fabrication of parts with customized interior structures. However, the inferior surface quality of L-PBF components hinders its productization progress seriously. In this article, process, basic forms, and applications relevant to L-PBF internal structures are reviewed comprehensively. The causes of poor surface quality and differences in the microstructure and property of the surface features of L-PBF inner structures are presented to provide a perspective of their surface characteristics. Various polishing technologies for L-PBF components with inner structures are presented, whereas their strengths and weaknesses are summarized along with a discussion on the challenges and prospects for improving the interior surface quality of L-PBF parts.

关键词: laser-based powder bed fusion     polishing     internal structures     surface quality     surface features     post process     additive manufacturing    

Differences in microstructure and properties between selective laser melting and traditional manufacturing

Bo SONG,Xiao ZHAO,Shuai LI,Changjun HAN,Qingsong WEI,Shifeng WEN,Jie LIU,Yusheng SHI

《机械工程前沿(英文)》 2015年 第10卷 第2期   页码 111-125 doi: 10.1007/s11465-015-0341-2

摘要:

Selective laser melting (SLM), as one of the additive manufacturing technologies, is widely investigated to fabricate metal parts. In SLM, parts are manufactured directly from powders in a layer-by-layer fashion; SLM also provides several advantages, such as production of complex parts with high three-dimensional accuracy, compared with other additive manufacturing technologies. Therefore, SLM can be applied in aeronautics, astronautics, medicine, and die and mould industry. However, this technique differs from traditional methods, such as casting and forging; for instance, the former greatly differs in terms of microstructure and properties of products. This paper summarizes relevant studies on metal material fabrication through SLM. Based on a work completed in Huazhong Univ. Sci Tech., Rapid Manuf. Center (HUST-RMC) and compared with characteristics described in other reported studies, microstructure, properties, dimensional accuracy, and application of SLM are presented.

关键词: selective laser melting     microstructure     performance     application    

标题 作者 时间 类型 操作

zone-layered trimming method for ceramic core of aero-engine blade based on an advanced reconfigurable laser

期刊论文

Review of research and development of computer-aided Kansei Engineering

Li LIN, Chengqi XUE

期刊论文

Design of bio-oil additives via molecular signature descriptors using a multi-stage computer-aided molecular

期刊论文

Selecting and prioritizing key factors for CAD/CAM software in small- and medium-sized enterprises using AHP

Ghulam ZAKRIA, Zailin GUAN, Yasser RIAZ, Mirza JAHANZAIB, Anwar KHAN,

期刊论文

Closed surface modeling with helical line measurement data

LI Ruqiong, LI Guangbu, WANG Yuhan

期刊论文

Review of materials used in laser-aided additive manufacturing processes to produce metallic products

Xiaodong NIU, Surinder SINGH, Akhil GARG, Harpreet SINGH, Biranchi PANDA, Xiongbin PENG, Qiujuan ZHANG

期刊论文

Computer-Aided Design System for CP Single-Screw Compressor

SHEN Jing-feng, YAO Fu-sheng

期刊论文

从计算机辅助设计到人辅助设计——一种等几何拓扑优化方法

王英俊, 肖蜜, 夏兆辉, 李培根, 高亮

期刊论文

一种通过计算机辅助抗体设计技术获得的靶向人表皮生长因子受体2的新型全人抗体HF

乔春霞, 吕明, 李新颖, 郞小玲, 吕守芹, 龙勉, 黎燕, 耿树生, 林周, 沈倍奋, 冯健男

期刊论文

Automatic Design Theory and Realization of Kinematic Schemes for Mechanism System

YE Zhi-gang, ZOU Hui-jun, GUO Wei-zhong, HU Song, TIAN Yong-li, XU Yong

期刊论文

Dimethicone-aided laser cutting of solar rolled glass

Wenyuan LI, Guojun ZHANG, Long CHEN, Yu HUANG, Youmin RONG, Zhangrui GAO

期刊论文

Computer aided process planning system based on workflow technology and integrated bill of material tree

LU Chun-guang, MENG Li-li

期刊论文

Development of lunar regolith composite and structure via laser-assisted sintering

期刊论文

Advances in polishing of internal structures on parts made by laser-based powder bed fusion

期刊论文

Differences in microstructure and properties between selective laser melting and traditional manufacturing

Bo SONG,Xiao ZHAO,Shuai LI,Changjun HAN,Qingsong WEI,Shifeng WEN,Jie LIU,Yusheng SHI

期刊论文